

A new generation of plasma cutters with a machine torch SL100®SV
A40i
A60i
A80
A120
Advantages
• Powerful duty cycle 80% Duty Cycle to handle all-day production cutting
in the toughest environments.
• Power factor correction (PFC) Lower your overall current draw and power consumption with the built-in PFC technology which results in lower cutting cost.
• Consumables end-of-life indicator A40i/A60i end-of-life indicator monitors the remaining life of the consumable parts and alerts you when it is time to replace, maintaining optimal performance and cut quality.
• Easy installation No need to open the machine to have access to input power cord, work cable or raw arc voltage. All connections to your CNC are right at your fingertips.
Benefits
• Automated torch status detection Software automatically detects the torch that is attached and switches between automation and manual modes.
• Dedicated automation software for better performance.Dedicated automation software improves cycle time and performance in many applications.
• Dedicated valve-in-torch design Valve-in-torch design reduces cycle time between parts and increases productivity.
• Durable LED display. The system’s large, high-visibility display allows for easy viewing of all machine settings from a distance. The intuitive, easy-to-use display instantly provides the necessary feedback for keeping your settings and cut quality optimised.
Specification Thermal Dynamics Cutmaster A40i-A60i-A80-A120
Parameter
Model
A60i
Model
A80
Model
A120
Rated Output
Output Range
Production Piercing
Maximum Piercing
Maximum Edge Start
Input Volts
Input Amps @
Max Output
Output (kW)
Duty Cycle
MAX OCV
Gas Type
Pilot
Weight
Dimensions (h-w-l)
Work Cable
Control
Input Power Cable
Warranty
Certifications
Torch Configuration
40A
20 - 40 A,
60A max. Adjustable
6 mm
12 mm
25 mm
380/400 V, 3 ph, 50/60 Hz
7,7 (380V, 3 ph)
7,4 (400V, 3 ph)
4,8kW
80%/ 40A - 100%/ 30A
300 VDC
Air @ 5.2 bar @ 189 lpm
Start Cartridge
15.9kg
359 mm x 199 mm x 536 mm
6,1 m
CNC rear panel connector, Start/Stop OK to Move,
2 m without plug (400V)
3 Y Power Supply & 1 Year Torch
IP-23C, CSA, NTRUC, CE, CCC
SL 100SV -7,6m 180°
SL 100SV -10,6m 180°
SL 100SV -15,2m 180°
60A
20 - 60 A,
80A max. Adjustable
10 mm
15 mm
25 mm
380/400 V, 3 ph, 50/60 Hz
12,9 (380V, 3 ph)
12,3 (400V, 3ph)
7,9kW
80%/ 60A - 100%/ 50A
300 VDC
Air @ 5.2 bar @ 189 lpm
Start Cartridge
15.9kg
359 mm x 199 mm x 536 mm
6,1 m
CNC rear panel connector, Start/Stop OK to Move,
2 m without plug (400V)
3 Y Power Supply & 1 Year Torch
IP-23C, CSA, NTRUC, CE, CCC
SL 100SV -7,6m 180°
SL 100SV -10,6m 180°
SL 100SV -15,2m 180°
80A
20 - 80 A,
100A max. Adjustable
12 mm
20 mm
30 mm
380/400 V, 3 ph, 50/60 Hz
29 (380V, 3 ph)
28 (400V, 3 ph)
12 kW
80%/ 80A - 100%/ 70A
260 VDC
Air @ 5.2 bar @ 189 lpm
Start Cartridge
28,6 kg
343 mm x 248 mm x 660 mm
6,1 m
CNC rear panel connector, Start/Stop OK to Move,
2 m without plug (400V)
3 Y Power Supply & 1 Year Torch
IP-23C, CSA, NTRUC, CE, CCC
SL 100SV -7,6m 180°
SL 100SV -10,6m 180°
SL 100SV -15,2m 180°
120A
20 - 120 A,
120A max. Adjustable
15 mm
20 mm
40 mm
380/400 V, 3 ph, 50/60 Hz
35 (380V, 3 ph)
36 (400V, 3 ph)
15,4 kW
80%/ 120A - 100%/ 100A
260 VDC
Air @ 5.5 bar @ 189 lpm
Start Cartridge
28,6 kg
359 mm x 199 mm x 536 mm
6,1 m
CNC rear panel connector, Start/Stop OK to Move,
2 m without plug (400V)
3 Y Power Supply & 1 Year Torch
IP-23C, CSA, NTRUC, CE, CCC
SL 100SV -7,6m 180°
SL 100SV -10,6m 180°
SL 100SV -15,2m 180°
Model
A40i
Properties

Surelok™ Technology
The innovative, patented, self-locking electrode mechanism eliminates the need for an installation tool and ensures precise electrode and tip alignment. Both the electrode and tip are stationary which results in a highly defined arc and precise cuts. SureLok alignment also means longer tip and electrode life and reduced operating costs.

Total Gas Managemenf™
Whether you are fabricating thick plate or cutting ornamental shapes, the Thermal Dynamics® Automation Series is perfect for the job. At 120 Amp output, the Thermal Dynamics® A120 produces the BEST CUT on 12 mm mild steel plate at 1.86m/min. For those cutting intricate shapes, select low amperage tips for kerf widths less than 1.14 mm wide. Whether you cut plate, HVAC duct work or ornamental shapes, the Automation Series is right for you.

Start Cartridge
High Frequency has been completely eliminated from the plasma system. A patented component called the “Start Cartridge” sits between the tip and electrode. The Start Cartridge is in contact with the tip while the torch is inactive. When a start signal is given, air forces the cartridge to break contact with the tip and the pilot arc is started. This unique design allows the pilot arc to start without moving either the tip or electrode, resulting in better parts life, cut performance and reliability. The start cartridge is the only moving part in the SL100SV torch. Unlike competitive torches, where the moving part is in the torch head. If the moving
parts of a competitor’s torch fails, the entire torch head has to be replaced. This is expensive, complicated, and time consuming.

SL 100SV Torch
The SL100®SV 1Torch® introduces a completely new tip technology which eliminates the need for a separate plasma gas distributor. Each tip includes plasma gas ports uniquely tunedto optimize cutting performance at its rated current. Select from 20, 30, 40, 60, 80, 100 or 120 Amp tips to optimize your cutting. The result is Total Gas Management. Precision gas control, longer consumable parts life and better cut performance.
Technology for SL100SV ™ torch
Control elements Cutmaster A40i- A60i
Front Panel Controls
-
Large Numeric Display for Cutting current and status messages
-
Mode selection
-
Current control
-
Consumables end of life indicator
-
Gas pressure indicator
-
Torch type and lead length indicator
ATCQuick Disconnect
-
Torch detection allows fast change from an automation torch to a hand torch
Work cable
-
Dinse style Quick Disconnect
-
work cable
CNC Interface Connector
on Rear of Power Supply
-
3, 4 Plasma Start/Stop Signal
-
5, 6 Divided Arc voltage
-
10, 11, 13 Plate contact
for Ohmic sensing -
12, 14 Ok-to-Move



Thermal Dynamics Cutmaster - videos